GRP Mould Clamp Procedure
This is the procedure for constructing a GRP Composite multipiece mould, imbedding the GRP Mould Clamps in the flanges. Allowing for perfect alignment when assembling the finished parts of the mould
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Align the FEMALE clamp on the parting flange, allowing enough space to mould around between the pattern and the clamp, suggested dimensions, diagram shown for M8 Size From edge of flange to the mould clamp centre:
M6: 25mm
M8: 35mm
M12: 45mm
Distance apart
M6: 100mm
M8: 150 - 200mm
M12: 200mm - 250mm.
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Attach the FEMALE clamps to the parting flange, with screws inserted into the specially designed screw head protectors
Screw Part No: 2006 for M6
Screw Part No: 2008 for M8
Screw Part No: 2012 for M12
Cap Part No: 3006 for M6
Cap Part No: 3008 for M8
Cap Part No: 3012 for M12
This is to aid removal of the screws when complete and prevent resin trapping the screw.
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Continue to Lay-up the first part of the Mould.
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Remove the screws attaching the Mould Clamps to the parting flange, then remove the parting flange. Once the parting flange is removed the Female GRP Mould Clamps are now visibly moulded into the flange of the mould. Prepare the pattern and newly made GRP Flange with release agent.
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Attach the MALE GRP Mould Clamp with the set screw.
Set Screw Part No: 4006 for M6
Set Screw Part No: 4008 for M8
Set Screw Part No: 4012 for M12
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To protect the set screw from resin and gelcoat during the next stage push fit the set screw cap:
Part No: 5006 for M6,
Part No: 5008 for M8
Part No: 5012 for M12.
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Once the mould is complete the set screw cap and set screw are removed and the mould can be released from the pattern and prepared for production.
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The end result is a perfectly aligned split mould with minimal flashing that can be removed with a small air driven or electric buffer.
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